Ai5x | workholding
Mlock | dual
One base , many clamping solutions
Unlike most systems on the market today , we started the design of the Ai5x workholding system from the ground up, free from any ties to outside products or legacy systems. Our mission was to create a simple, flexible and straightforward solution that empowers our customers with world class, high-end capabilities, all at an unprecedented value and price point.
Years of dedicated development and rigorous testing have solidified our confidence in the Ai5x workholding system. Its function-centered design and impressive capabilities ensure high performance and unmatched efficiency on any type of machining center or automation system.
-
The core feature that gives the Ai5x workholding its class leading capabilities is the patent pending hybrid jaws system. We use a two piece design with a sliding T nut and a top jaw that is engaged by a small dovetail with two M8 bolts . As a result, a base clamping effect is created by the dovetail force distribution that generates high lateral and axial rigidity.
Our jaw & t nut assembly is engineered for maximum clamping power and rigidity. We use Böhler-Uddeholm pre-hardened mold steel for exceptional dimensional stability and toughness. All vise bases and jaws undergo plasma nitriding for the ultimate in surface hardness at 60 HRC. The use of pre-hardened alloy steel is characteristic of all of our components- screws, t-nuts jaws and bases and is carried across all Ai5x workholding vises. As a result, all Ai5x workholding vises, small or big, develop the same high clamping power and rigidity across the product line.
-
In designing the Ai5x jaw system we wanted to achieve high end performance with real flexibility and long term reliability.
The standard hard jaws feature a 3 mm step for maximum material saving and does not requires prestamping or dovetailing for steel or stainless steel.
The teeth profile are designed to grip both soft and hard materials while preventing part ripping off under the machining loads with a 15 deg included dovetail for flexibility.
-
In our view, current workholding options available on the market were designed for non automated machining and then adapted for automation use. Common characteristics of legacy vises include: high weight to clamping range ratio , poor flexibility with low clearance and the need change the workholding to cover significant part size variation. We believe we can do better with workholding solutions that correct these shortcomings and provide significant improvements in rigidity and clearance optimized for automation with modern 4 and 5 axis machines
Ai5x 80 | 180 duo
available soon
Ai5x | centro
-
coming soon …
-
coming soon …
Ai5x 80 | 150 centro
-
$ 1020
status : in stock
for orders outside US contact us to set up payment & delivery options
-
PATENT pending
base : 82 x 150 [WxL] mm
jaws width : 82 mm
repeatability : +/- 10 microns
clamping force : 35 kN @ 100 Nm
standard 52 | zero point compatible
Ai5x 125 | 205 centro
preorder soon
-
price : $ 1299
-
PATENT pending
base : 125 x 205 [WxL] mm
jaws width : 125 mm
repeatability : +/- 0.01 mm
clamping force : 35 kN @ 100 Nm
standard 52 | zero point compatible
standard 96 | zero point compatible
Mlock 125 | 265 dual
-
$ 1625
status : in stock
single & dual station configuration included as standard
for orders outside US contact us to set up payment & delivery options
-
PATENT pending
single station range : 250 mm
dual station range : 2 x 110 mm
base : 100 x 265 [WxL] mm
jaws width : 125 mm
precision : 20 microns or better
clamping force : 35 kN @ 100 Nm
standard 52 | zero point compatible
Ai5x 100 | 180 centro
available soon
-
coming soon …
-
coming soon …